Fibrillation Roller

Product Details:

• Introducing the Industrial Fibrillation Roller, a revolutionary solution designed to revolutionize the production of high-quality plastic ropes with enhanced strength and durability. 
• This state-of-the-art machine integrates precision engineering with advanced technology to deliver consistent and reliable results, meeting the demands of industrial rope manufacturing.

Product Details:

• Crafted from premium materials, our Round Fibrillation Roller boasts a sturdy construction that ensures longevity and reliability. 
• Whether you're working on delicate art projects, intricate designs, or industrial applications, this roller delivers consistent results every time.

Product Details:

• Introducing the Aluminum Fibrillation Roller, an innovative solution designed to streamline the production of high-quality plastic ropes with superior strength and durability. 
• This advanced machine combines precision engineering with reliable performance to meet the demands of industrial rope manufacturing.

Product Details:

• Function: Used in rope-making machines to guide and control the strands during twisting and forming of Danline ropes.

• Material: Made from high-quality brass for excellent wear resistance and smooth surface finish.

• Precision Machined: Ensures consistent strand alignment and minimal friction during operation.

• Enhances Rope Quality: Helps maintain uniform diameter and twist, improving the overall strength and appearance of Danline ropes.

• Corrosion Resistant: Brass construction offers long-lasting performance even in humid or coastal environments.

• Custom Sizes Available: Can be manufactured in various diameters and pin configurations based on machine and rope specifications.

• Application: Widely used in the production of synthetic ropes, especially Danline ropes used in marine, fishing, and industrial sectors.

Product Details:

• Purpose: Designed to create fibrils (fine fiber-like strands) on the surface of synthetic films or fibers.

• Enhanced Bonding: Improves surface area and texture for better adhesion in applications like synthetic leather, geotextiles, and artificial turf.

• Precise Engineering: Features sharp blades or patterned surfaces for controlled fibrillation depth and density.

• Customizable Design: Available in various configurations to suit specific material types and processing needs.

• Material Compatibility: Works with polypropylene (PP), polyethylene (PE), and other synthetic materials.

• High Durability: Constructed from wear-resistant materials like hardened steel or tungsten carbide.

• Application Areas: Commonly used in the production of fibrillated tapes, yarns, and composite materials.

Product Details:

• Purpose: Utilized in extrusion plants to create fibrillation (fine, fiber-like structures) on synthetic materials as they are extruded.

• Function: Works by pulling and stretching the extruded material through precise blades or grooves to increase surface area and improve texture.

• Material Compatibility: Primarily used with thermoplastic materials like polypropylene (PP), polyethylene (PE), and similar polymers.

• Improved Bonding: The fibrillation process enhances the material's surface properties, improving adhesive bonding and increasing mechanical strength.

• Texturing: The roller creates a textured surface, increasing the flexibility and breathability of the extruded product.

• Durable Construction: Made from high-performance, wear-resistant materials such as tungsten carbide or hardened steel for long operational life.

• Customizable: Roller designs can be tailored to achieve specific fibrillation depths, patterns, and effects depending on the extrusion process and final product requirements.

• Applications: Common in the production of geotextiles, nonwoven fabrics, synthetic leather, and other high-performance materials.

• Operational Efficiency: Integrated into the extrusion line for continuous high-speed processing, optimizing material properties while minimizing energy consumption.

• Enhances Product Performance: Increases the strength, flexibility, and durability of the extruded material, making it more suitable for demanding applications.

Product Details:

• Purpose: Used to create fibrils (fine, fiber-like strands) on synthetic materials, enhancing their texture and surface area.
• Key Functionality: Helps to improve the bonding, strength, and flexibility of materials like polypropylene (PP) and polyethylene (PE) by "fraying" the surface.
• Design: Features sharp blades, pins, or textured surfaces to precisely control the degree of fibrillation.
• Material Compatibility: Primarily used with synthetic fibers, nonwoven fabrics, and certain films.
• Durable Construction: Made from high-quality steel or carbide materials for wear resistance and longevity.
• Applications: Widely used in manufacturing synthetic leather, geotextiles, artificial turf, and other nonwoven products.
• Improved Product Performance: Increases surface area, improving adhesive bonding, mechanical strength, and water resistance of the treated material.
• Customizable: Can be designed to produce specific fibrillation patterns or depths based on the application requirements.
• Operational Benefits: Enhances the material’s texture, making it more breathable, flexible, or durable, depending on the application.                                                                                                                                                                           

Product Details:

• Polished Fibrillation Roller are high precision parts.
•  Mainly use as rope making process .
•  It  meshes the plastic sheet to soften the material that can easier to twist for making ropes.

Product Details:

Perforation Rollers – Precision, Durability, and Innovation

Our Perforation Rollers are the pinnacle of precision engineering, designed to offer unparalleled customization for both hot and cold needle perforation processes. Enhanced by our inline stand machine – UNITE – attachment, these rollers provide seamless integration into production lines, making them an indispensable solution for the plastic, paper, and packaging industries. Particularly excelling in cold needle perforation, they deliver unmatched accuracy and efficiency.

Uncompromising Quality & Engineering Excellence

Crafted with high-carbon needles, our perforation rollers undergo an exacting sharp-pointed grinding process, ensuring exceptional precision, durability, and consistency. This meticulous approach results in a flawless perforation process, where the perfect balance of sharp yet smooth needles creates well-defined, clean perforation holes with unrivaled accuracy.

Designed for Longevity & Cost Efficiency

Understanding the operational costs of frequent roller replacements, we offer both standalone rollers and interlocking, pattern-matching units that adapt effortlessly to different machines. Many businesses opt for pinned segments, an intelligent, cost-effective solution allowing easy modifications without the need for full roller replacements.

Versatile Applications for Superior Performance

Our perforation rollers are ideally suited for HDPE, LDPE, Paper and PP woven sack bags, playing a critical role in industries where air and moisture removal are essential for product quality and preservation. Whether used in high-speed packaging or specialized manufacturing, our rollers help optimize processes, enhancing efficiency, durability, and product integrity.

With our state-of-the-art perforation technology, you gain more than just a tool—you invest in a solution that elevates your production standards.

Additional Information:

• Item Code: VT008
• Production Capacity: 100pieces per a fortnight
• Delivery Time: a week after confirm order
• Packaging Details: wooden box, carton box

Product Details:

Perforation Rollers – Precision, Durability, and Innovation

Our Perforation Rollers are the pinnacle of precision engineering, designed to offer unparalleled customization for both hot and cold needle perforation processes. Enhanced by our inline stand machine – UNITE – attachment, these rollers provide seamless integration into production lines, making them an indispensable solution for the plastic, paper, and packaging industries. Particularly excelling in cold needle perforation, they deliver unmatched accuracy and efficiency.

Uncompromising Quality & Engineering Excellence

Crafted with high-carbon needles, our perforation rollers undergo an exacting sharp-pointed grinding process, ensuring exceptional precision, durability, and consistency. This meticulous approach results in a flawless perforation process, where the perfect balance of sharp yet smooth needles creates well-defined, clean perforation holes with unrivaled accuracy.

Designed for Longevity & Cost Efficiency

Understanding the operational costs of frequent roller replacements, we offer both standalone rollers and interlocking, pattern-matching units that adapt effortlessly to different machines. Many businesses opt for pinned segments, an intelligent, cost-effective solution allowing easy modifications without the need for full roller replacements.

Versatile Applications for Superior Performance

Our perforation rollers are ideally suited for HDPE, LDPE, Paper and PP woven sack bags, playing a critical role in industries where air and moisture removal are essential for product quality and preservation. Whether used in high-speed packaging or specialized manufacturing, our rollers help optimize processes, enhancing efficiency, durability, and product integrity.

With our state-of-the-art perforation technology, you gain more than just a tool—you invest in a solution that elevates your production standards.

Additional Information:

• Item Code: VT00custome
• Production Capacity: 10 pieces per week
• Delivery Time: 15 to 20 days after confirm order
• Packaging Details: wooden box, carton box

Product Details:

Additional Information:

• Item Code: VT004
• Production Capacity: 100 Sets of month
• Delivery Time: 7 day of confirm order
• Packaging Details: Carton Box, Wooden Box.

Product Details:

Perforation Rollers – Precision, Durability, and Innovation

Our Perforation Rollers are the pinnacle of precision engineering, designed to offer unparalleled customization for both hot and cold needle perforation processes. Enhanced by our inline stand machine – UNITE – attachment, these rollers provide seamless integration into production lines, making them an indispensable solution for the plastic, paper, and packaging industries. Particularly excelling in cold needle perforation, they deliver unmatched accuracy and efficiency.

Uncompromising Quality & Engineering Excellence

Crafted with high-carbon needles, our perforation rollers undergo an exacting sharp-pointed grinding process, ensuring exceptional precision, durability, and consistency. This meticulous approach results in a flawless perforation process, where the perfect balance of sharp yet smooth needles creates well-defined, clean perforation holes with unrivaled accuracy.

Designed for Longevity & Cost Efficiency

Understanding the operational costs of frequent roller replacements, we offer both standalone rollers and interlocking, pattern-matching units that adapt effortlessly to different machines. Many businesses opt for pinned segments, an intelligent, cost-effective solution allowing easy modifications without the need for full roller replacements.

Versatile Applications for Superior Performance

Our perforation rollers are ideally suited for HDPE, LDPE, Paper and PP woven sack bags, playing a critical role in industries where air and moisture removal are essential for product quality and preservation. Whether used in high-speed packaging or specialized manufacturing, our rollers help optimize processes, enhancing efficiency, durability, and product integrity.

With our state-of-the-art perforation technology, you gain more than just a tool—you invest in a solution that elevates your production standards.

Additional Information:

• Item Code: vt00
• Production Capacity: 100Pieces a fortnight
• Delivery Time: a week
• Packaging Details: carton box, wooden box.

Perforation Rollers – Precision Meets Performance
Engineered for both hot and cold needle perforation, our high-precision rollers ensure clean, consistent results—especially in cold applications. Compatible with our UNITE inline stand, they integrate seamlessly into production lines across the plastic, paper, and packaging industries.
Built to Last
Made with high-carbon, sharp-ground needles, our rollers deliver long-lasting performance with minimal maintenance. Optional interlocking and pinned segments reduce costs and simplify replacements.
Versatile & Efficient
Perfect for HDPE, LDPE, paper, and PP woven sack bags, our rollers support optimal airflow and moisture control, boosting product quality and process efficiency.
Choose innovation. Choose reliability. Choose our perforation rollers.

Additional Information:

• Minimum Order Quantity: 6 Piece